As mulch, compost and wood waste industries evolve, so does the equipment that powers them. At Vermeer, teams of engineers, designers and researchers have spent over a decade developing and refining electric equipment models to meet the changing needs of recycling and forestry operators around the world.
Whether you’re processing green waste, producing mulch or managing compost operations, electric-powered horizontal and tub grinders are becoming a viable option in specific applications.
Why should you consider electric recycling and forestry equipment?
The initial push toward electric wood waste recycling equipment began in the early 2010s, driven by rising fuel costs. For operations running high-horsepower grinders — some consuming up to 50 gallons (189.3 L) of diesel per hour — fuel quickly becomes the largest operating expense.
Electric grinders offer a compelling alternative, significantly reducing fuel costs over time. But cost isn’t the only factor. Other considerations include:
- Indoor operations: Electric grinders are ideal for enclosed facilities where diesel exhaust is a concern.
- Noise reduction: Electric grinders operate much more quietly at just 110.2 dB(A), which is a major benefit for sites near residential areas.
- Lower maintenance: With no engine oil changes or complex drivetrains, electric grinders require less maintenance tasks.
Where electric wood waste processing equipment fits best
Electric grinders are typically stationary, making them ideal for operations where material is brought to a central location. This includes:
- Municipal composting sites
- Dedicated mulch production yards
- Facilities with consistent feedstock and minimal need for mobility
However, electric may not be the best fit for operations that require frequent relocation or serve multiple jobsites. Mobility remains one of the biggest trade-offs when considering electric equipment.
Vermeer electric horizontal grinders available
Vermeer electric tub grinder available
What to expect when transitioning to electric recycling and forestry equipment
Transitioning to electric equipment involves more than just swapping out a diesel engine. Here are a few considerations you need to make before beginning your electrification journey:
- Power infrastructure: You’ll need to work with your utility provider to ensure you can access a sufficient power supply. In some cases, this may involve installing a substation or upgrading local infrastructure.
- Site preparation: Electric grinders are typically mounted on a concrete pad — often requiring at least 20 inches of reinforced concrete.
- Control systems: Vermeer electric grinders come with off-machine control panels that should be housed in a climate-controlled environment.
Your local Vermeer dealer can provide a comprehensive checklist to help guide you towards the best piece of equipment for your fleet. A Recycling and Forestry specialist can help walk you through equipment considerations, provide support and ensure no detail is overlooked.
Worried about maintaining performance and productivity with electric equipment? Don’t be.
One of the most common surprises for new electric equipment owners? Performance.
Electric grinders deliver consistent torque across all RPMs, often resulting in comparable or higher productivity than their diesel counterparts. And with quieter operation, some operators have been able to extend their grinding hours — starting earlier in the day without disturbing nearby homeowners or businesses.
While high-wear parts like grinder tips and screens may wear slightly faster due to increased throughput, the overall cost of operation — including reduced downtime, maintenance and the elimination of diesel fuel— often balances out.
Looking ahead: The future of electric in wood waste processing
The demand for electric equipment tends to ebb and flow with fuel prices and regulatory changes. In regions like California where diesel engine usage is tightly regulated, electric machines are already becoming a necessity. Globally, incentives and infrastructure development will continue to encourage adoption of electric equipment.
That said, the transition to electric is not one-size-fits-all. Some operations have adopted hybrid models to take advantage of tax credits, even if they rarely plug into the grid. Others are waiting for infrastructure and legislation to catch up.
At Vermeer, we believe electric recycling and forestry equipment will play an increasingly important role in the future of wood waste processing — but also recognize that diesel-powered machines remain the right choice for many operations today.
Finding the right fit for your recycling and forestry operation
Whether you’re exploring electric for the first time or looking to optimize your current setup, a Recycling and Forestry specialist is available to help. Your local Vermeer dealer can walk you through the operational, financial and logistical considerations to determine what works best for your business — diesel, electric or a combination of both.
Ready to explore electric grinder options? Connect with your local Vermeer dealer to start the conversation today.
Vermeer Corporation reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation.
Equipment shown is for illustrative purposes only and may display optional accessories or components specific to their global region.
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