In response to the growing challenges faced by horizontal directional drilling (HDD) contractors, Vermeer has introduced the R125 reclaimer, a compact mud recycling system designed to support utility-sized drills. This offering aims to help address the increasing operational costs and environmental concerns that have become prevalent in the industry.
Meeting utility contractors’ needs
The R125 is engineered for HDD rigs in the 24,000 lb to 40,000 lb (10,886 kg to 18,144 kg) class, making it compatible with Vermeer D24x40 S3 HDD through D40x55 S3 HDD models. Operating at 480 V and 60 Hz, the system boasts a recycling capacity of 125 gpm (500 L/min) at 20 percent solids loading, positioning it as a robust solution for utility-scale projects.
John Cope, a Vermeer applications engineer, explained the rationale behind the R125 reclaimer development: “Operational costs for HDD contractors are increasing due to rising fluid and waste disposal costs as well as environmental conditions such as droughts that limit access to freshwater. In response, contractors are turning to mud recycling systems. The R125 reclaimer is designed for smaller crews on utility jobsites.”
Compact design, big impact
The compact design of the R125 measures 103 in (260 cm) long and 85 in (216 cm) wide, with a 607-gal (2,298-L) water tank, suitable for most utility projects.
Cope noted its expandability: “Paired with the 1,000-gal (3,785.4-L) tank on the Vermeer MX300 mix system, it offers a 1,600-gal (6,056.7-L) capacity.” This flexibility helps crews adapt to different jobsites, from tight urban areas to open rural spaces.
Advanced cleaning technology meets automation
The R125 reclaimer’s advanced cleaning system includes a double screen deck and six 4-in (10.2-cm) long-body hydrocyclones, which separate solids from mud for top-notch cleaning. A 15-hp (11-kW) pump helps with stable performance and consistent fluid quality, even with varying processing volumes.
To address the challenges of managing smaller crews on utility jobsites, Vermeer has added automated features to the R125. These include fluid level switches in both the reclaimer and mixing tanks, which help prevent overflow and minimize the need for manual monitoring.
Built for durability and longevity
Recognizing the demands of HDD operations, Vermeer designed the R125 for durability. It features:
- High-quality components like long-life pumps
- Wear-resistant impellers and high-performance hydrocyclones
- Polyurethane-coated screens on the lower deck for enhanced wear resistance
- Easy-to-change primary screen deck panels with air-actuated locking system
Availability and support
The Vermeer R125 reclaimer is now available in North America through the Vermeer dealer network. The system is Vermeer Fleet ready, allowing owners to stay connected using Vermeer Telematics for real-time monitoring of equipment performance and status.
As the industry continues to face challenges related to fluid disposal and environmental regulations, solutions like the R125 are likely to play an increasingly important role in HDD operations. For utility contractors looking to optimize their fluid management processes, the Vermeer R125 reclaimer offers a solution worth serious consideration.
Discover how the new R125 reclaimer can help address operational costs and water usage while maximizing drilling efficiency by contacting your Vermeer dealer today.
Vermeer Manufacturing International Goes reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation. Equipment shown is for illustrative purposes only and may display optional accessories or components specific to their global region. Please contact your local Vermeer dealer for more information on machine specifications.
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